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FIRESTONE ENERGY LIMITED - Feasibility study delivered to ESKOM and final burn test nearing completion

Release Date: 24/02/2014 11:51
Code(s): FSE FSEO1     PDF:  
Wrap Text
Feasibility study delivered to ESKOM and final burn test nearing completion

FIRESTONE ENERGY LIMITED

(Incorporated in Australia)

(Registration number ABN 058 436 794)                                          About Firestone Energy

Share code on the JSE Limited: FSE                                             Firestone Energy Limited is an
                                                                               independent, Australian exploration and
Share code on the ASX: FSE                                                     development company listed on the
                                                                               Australian Stock Exchange Ltd (ASX) and
ISIN: AU000000FSE6                                                             the Johannesburg Stock Exchange (JSE).
                                                                               Firestone Energy has entered into a Joint
(SA company registration number 2008/023973/10)
                                                                               Venture with Sekoko Resources (Pty) Ltd
("FSE" or "the Company")
                                                                               through which Firestone Energy has
                                                                               acquired the right to 60% participation
                                                                               interests in the Waterberg Coal Project
                                                                               located in Lephalale area, Limpopo Province,
   FEASIBILITY STUDY DELIVERED                                                 South Africa.

    TO ESKOM AND FINAL BURN                                                    The first stage of the project is to develop the
    TEST NEARING COMPLETION                                                    Smitspan mine which has a substantial
                                                                               measured thermal coal resource and to
                                                                               develop the Vetleegte mine which is a
                                                                               substantial metallurgical coal deposit.
Highlights
                                                                               Firestone Energy is committed to becoming a
    * Eskom Feasibility Study delivered
                                                                               profitable independent coal and energy
    * Final bulk sample burn test presently underway                           producer at its projects in South Africa,
                                                                               thereby making a substantial contribution to
    * Final Coal Supply Agreement negotiations continue                        the social and economic development of the
The Waterberg Coal Joint Venture Partners (WCJVP) are pleased to report        Lephalale area and South Africa.
that they have completed a Feasibility Study (Study) into the development of
                                                                               Corporate Details
an opencast mining operation to produce 10 million tonnes of coal (Product)                                         ASX: FSE
per annum for Eskom for an initial term of 30 years.                                                                JSE: FSE

                                                                                                              Issued Capital:
The reported Mineral Resources and Ore Reserves are consistent with, and                        3,549 million ordinary shares
extracted from the previous announcement “Substantial JORC Resource                                   Major Shareholders:
Expansion Highlights World Class Project” dated 24 October 2013; and WCC’s                The Waterberg Coal Company Ltd
quarterly activities report dated 31 January 2014 (together, the
                                                                                                     Directors and Officers
Announcements). WCJVP is also required to advise that: “This information
was prepared and first disclosed under the JORC Code 2004. It had not been                        Non Executive Directors:
                                                                                                           Brian McMaster
updated since to comply with the JORC Code 2012 on the basis that the                              George Oupa Magashula
information has not materially changed since it was last reported.”
                                                                                                                Officers:
                                                                                      Mr Stephen Miller CEO and Executive
WCJVP confirms that all material assumptions underpinning the production                                         Director
target as stated in the Announcements continue to apply and have not                            Ms Amanda Matthee CFO
                                                                                      Mr Jonathan Hart Company Secretary
materially changed. However, in satisfaction of ASX Listing Rules 5.16 and
5.17, WCC restates these assumptions and includes other assumptions
                                                                                                                   Contact:
relating to the relevant production target.                                           Level1, 330 Churchill Avenue Subiaco
                                                                                                    Western Australia 6008
                                                                                                   Tel: +61 (08) 9200 4465
Permitting
                                                                                                    Fax:+61(08) 9200 4469
                                                                                         Web: www.firestoneenergy.com.au
The Study has been carried out on the resources that reside within two
tenements; Smitspan 306LQ and Masssenburg 305LQ. They are two of four
tenements held under a Mining Right that the South African Department of
Mineral Rights granted in a NOMR reference LP 30/5/1/1/2/184MR to Sekoko
Coal Pty Ltd in terms of Section 23(1) of the Mineral & Petroleum Resources
Development Act (MRPDA) over farms Smitspan 306LQ, Massenberg 305LQ, Minnasvlakte
258LQ and Hooikraal 315LQ on 17 August 2011.

Resources and Reserves

In compliance with ASX Listing Rule 5.16; the Announcements detailed the JORC Compliant
Resource Statement as representing a substantial increase in the coal resource of the Waterberg
Coal Project Properties. This JORC Compliant Resource Statement doubled the resource of the
measured resource to 2.070 billion tonnes with total resources of 3.883 billion tonnes being
covered under the tenements under a Mining Right.

All of the coal deposits the subject of the Study comprise successions of Beaufort and Ecca Coal
Measures In the Study, SRK Consulting (Pty) Limited (December 2012) declared a coal resource
of 1.183 billion tonnes (GTIS) on the two farms Smitspan 306LQ and Massenberg 305LQ only, of
which 1.004 billion tonnes was in the Measured category. This Resource estimate is compliant
with both the JORC and SAMREC codes and has been signed off by Competent Person: Mr
SelloNzama, PrSciNat (SACNASP) (SRK Consulting).

The resource has been modified from a total of 1,042.57 Mt, consisting of 981.81 Mt within the
Measured and 60.76 Mt in the Indicated category. This was based on an area covering the
whole of Smitspan and the northern section of Massenberg.

The first modification was to limit the resource area to a boundary that had been laid out with
consideration to statutory mining boundaries as well as allowing room for mine infrastructure
such as: railway line, service road and water-supply lines. A total of 36.5 m was left on the
eastern boundary for infrastructure requirements.

Production Target

The Study has been undertaken in accordance with the requirements of the memorandum of
understanding entered into with Eskom Holdings Limited (Eskom) dated 23 March 2012 (as
amended) wherein, inter-alia, the WCJVP is to deliver 10 million tonnes per annum of Product
(as specified by Eskom) on a take or pay basis for an initial period of 30 years. The Study was
prepared by SRK Consulting of Johannesburg, South Africa. In developing the Study (and
production targets) to produce the Product and tonnages required by Eskom, the following
assumptions have been made:

•       a mining loss of 6%, contamination of 2% and external moisture of 2% were applied
        to the resource to modify into a Mineable Reserve of 896.02 Mt in the Proved
        category and 55.45 Mt in the Probable category. Coal blocks with yield percentage of
        less than 25% will not be sent to the plant for processing. This is to minimise the
        quantity of feed stock required to achieve the desired product tonnes. In order to
        derive Product tonnages, the geological modelled theoretical yield was discounted for
        external contamination and a Plant modifying Factor of 90% efficiency was applied;
•       the production target is developed from the Mining Schedule applied to the Proved and
        Probable Ore Reserves;
•       all the material assumptions underpinning the production target as stated in the
        Announcements continue to apply and have not materially changed;
•       the Mining schedule for the Study targeted the production of a ?30.0 % ash percentage
        (air dried) and a sulphur percentage of ?1.2% (air dried); and                                                                                         
•        The estimated Proven Reserves contained within the Study are 283.75 million tonnes of
         Product and the Probable reserves of 18.07 million tonnes of Product. These Reserve
         estimates have been signed off by Competent Person Eddy Rikhotso, PrEng (ECSA)
         (SRK Consulting).

Mining

The geotechnical investigation, concluded by Coffey Mining, included the geotechnical aspects
of both the mining and infrastructure for the Study. The report focused on the geotechnical
aspects relevant to mining and included the following:

•        all available existing relevant information;
•        geotechnical logging of existing drill core and dedicated geotechnical boreholes;
•        laboratory testing on core samples;
•        geotechnical slope design for the open pit mine based on the terrace mining method;
•        geotechnical input into the mine design and mining strategy; and
•        geotechnical studies for the rail siding and infrastructure.


The production volume requirements of the WCJVP mine dictate that a massive mining
method be applied. Due to the nature of the coal reserve, underground methods cannot supply
the required tonnages economically. A “total extraction” mining method is necessary in order
to maximise the recovery of the resource to meet the 10 Mtpa (product), 30-year life-of-mine
project requirement. “Terrace Mining” is the preferred mining method as it can supply the
required tonnages and it is already being successfully applied at the neighbouring Exxaro’s
Grootegeluk operation. The method is most applicable, as the 24 benches of the pit will not
allow immediate waste dumping directly over the pit (as is the case with a dragline and strip
mining), and hence necessitate the use of trucks to haul and dump the waste material on a
designated area outside the pit footprint.

The mining operations will take place within Smitspan and Massenberg farms. A 36.5 m
servitude including a railway line, water supply pipeline runs along the eastern borders of
Smitspan and Massenberg and Hooikraal farms. Statutory 9 m servitude (boundary pillar) is
allowed for around the pit where no surface structure exists.

The rock mass analysis and design proposed is valid for an open excavation and is valid to
maximum depth corresponding to the depth of the deepest geotechnical borehole logged. The
maximum planned depth of the bottom coal seams along the northern boundary of Smitspan is
at 240m below surface. Rock mass characterization was conducted per geotechnical unit, and
the slope design evaluated per defined geotechnical sector. This Study is therefore considered
to be adequate for a level 3 study as defined in the Guidelines for Open Pit Slope Design
(2009).

The Project will employ a truck and shovel fleet for waste and coal mining. Two types of fleet
will be employed. A smaller sized fleet will be used for mining benches with thicknesses less
than 3 m and for Top Soil removal (e.g. CAT 740B ADT's matched with CAT 390DL
backhoe's), and larger sized fleet (e.g. Cat 797F Trucks matched to Cat 6090FS Shovels and
CAT 789D Trucks with CAT 994FS Loaders), will be used for mining benches with thicknesses
of greater than 3 m, and bulk coal removal.


                                                                                         3
In the Study, SRK used estimates supplied for Caterpillar equipment from Barloworld
Equipment for similar projects. The equipment estimates are based on conditions as stipulated
in the Original Equipment Manufacturer (“OEM”) handbook and experience from both SRK and
the Barloworld team.

Processing

•        As per Eskom’s request, the Top Coal zone is to be kept separate from the Bottom
         Coal Zone.

•        The coal quality data indicates that full wash is required for the top zone and a partial
         wash (deshaling) will suffice for the bottom zone.

•        A conventional coal density separation beneficiation plant is to be built capable of
         beneficiating up to 23.5 million tonnes of raw Run of Mine Coal. Based on the latest
         mine schedule requirements, at peak production four coal preparation modules are
         required; each rated at 825t/h.

The Plant will consist of:
•        four x 825 t/h coal preparation modules including high gravity separation utilising
         dense medium cyclones;

•        spirals for fine coal beneficiation (0.63 x 0.15mm);

•        ultra-fine coal (0.15mm) is dewatered in a tailings thickener;

•        small and fine coal products will be dewatered with vibrating basket centrifuges;

•        tailings to thickener;

•        filter plant to dewater thickener underflow; and

•        water clarification and reticulation system.

The plant capacity is designed to achieve:
•        raw coal feed rate of 22,000,000 t/a (air-dry tonnes/annum).

•        plant utilisation (“on coal”) of 6,600 hours per year (550 hr/month).

As previously advised, the Study was completed pursuant to the Memorandum of Understanding
(MOU) with Eskom for the proposed Coal Supply Agreement (CSA), and is confidential.

The WCJVP are presently updating the Study which will be released as a full Bankable Feasibility
Study (BFS) on completion.

A condition precedent of the CSA is for Eskom to complete a burn test on a bulk sample of
approximately 200,000 tonnes of Product. Eskom has now taken delivery of this bulk sample for

                                                                                             
this purpose, from Exxaro's Waterberg Grootegeluk Mine. It is expected that this Product testing
will be completed over the next few weeks.

Discussions between the WCJVP and Eskom as to the terms of the CSA are well advanced.

Yours sincerely

Stephen Miller
Chief Executive Officer

www.firestoneenergy.com.au

24 February 2014
Johannesburg

Sponsor
River Group




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